Technical text of ge-pt-m1450 toilet paper production line 1, Technical parameters and basic features of products
1). Base paper
NO | Project | Technical requirements |
1 | Base paper weight | 34-40 g / m2 single layer; double layer high humidity strength 18-25 g / m2 |
2 | Base paper size | φ1200×1450mm |
3 | Core diameter of base paper | φ76mm |
4 | tension control | The motor is used to adjust the tension of base paper to ensure the stability of paper feeding |
5 | Base paper structure | Two layer paper feeding frame, floor panel structure, 25 mm thickness, pneumatic paper feeding |
2. Paper feeder(1) Independent drive;
(2) The thickness of the paper feeding wallboard is 20 mm, the diameter of the paper feeding driving shaft is 40 mm, and the bearing seat is installed on the wall board;
(3) A paper feeding frame, 180mm wide flat belt feeding, buffer cylinder pressure control;
(4) A paper carrying shaft; the left and right horizontal movement of base paper adopts manual structure;
3. Folding NO | project | Technical requirement |
1 | Adsorption mode | Vacuum adsorption type n-fold is adopted |
2 | Paper form | 6 rows in one row; the thickness of wallboard is 50mm |
3 | Detection mode | Photoelectric eye detection, random counting in the range of 0-999 |
4 | Unfolding size | (210*230)±2mm |
5 | Folding specifications | 67mm x230 ± 3mm (adsorption type n-fold) |
6 | The acceptance speed is | 600 sheets / min or 160 m / min |
4, Crosscutting mechanism(1)The cross-cutting adopts vacuum absorption type cross-cutting paper, and the cross-cutting fixed knife adopts alarge-angle spiral bevel structure, which is reliable in breaking paper, low knife wear and low noise.. (2)A cross-cut spiral fixed knife can be independently adjusted to ensure reliable paper cutting and easy adjustment.(3)The fixed knife adopts the cylinder swing type positioning, which is convenient to lead the paper. After the paper isjammed, it can be opened and taken easily.(4)All screws of the press knife are imported, to ensure the reliability of the press knife.(5)The lower knife can be called separately to match the dough knife to cut paper.5, Gluing system (optional)(1)Two sets of steel-on-tape glue and compound embossing. This embossing roller is made of laser typesetting andelectric engraving. (The pattern is provided by the buyer). (The point-to-point flower roller is not artificial and isguaranteed for 4 years)(2)When applying glue, use the frequency converter to adjust the speed and the scraper to control the amount of glue.(3)The speed of the embossing roller can be adjusted to synchronize with the paper feeder head to ensurestable paper tension.(4)The pressurization method adopts cylinder lever pressurization, which is convenient to lead thepaper, and is equipped with a wool cloth dust removal method.(5)Automatic opening function of the glue group during shutdown and paper break and automatic rotationof the glue roller (to prevent the glue from drying out).(6)Automatic water supply cleaning, the cleaning structure is better than other manufacturers.(7)A fully enclosed glue tank is used for gluing to ensure that there is no glue leakage or flyingglue during high-speed operation, and glue is in place at every point.(8)Rolling rubber-gluing steel roller cleaning device to ensure that the roller does not stick to paperwhen starting up.6, Ordinary embossing unit Point-to-point embossing with steel-to-steel or steel-to-rubber rollers. This embossing roller ismade by laser typesetting and electric engraving. (The pattern is provided by the buyer); The poweris linked by the main motor;
7, Automatic stacking system(1) Independent control by servo motor to realize automatic stacking function(2) Using a high-precision encoder, the number of sub-stacks can be set through the touch screen, and100% accurate counting can be performed (set the base to an even number)(3) Draw setting range: 180-210 draw(4) Number of stacks (maximum): 5 stacks(5) Control mode: when shutting down normally, a process should be completed before shutting down8, Outfeed conveying:Directly output the stacked paper stack horizontally from the middle of the main machine wallboard,which greatly improves the production efficiency;9, Power(1) Folding machine main motor power (Jiangsheng brand): 5.5KWVoltage 380V 50HZ Vacuum pump power 22KW(Taiwan Longtech Brand)(2) Automatic stacking system:5.5KW(3) Outfeed conveying:0.18KW(4) Paper feeding frame:4.4KW(5) Vacuum pump:22KW(6) The air pressure is not less than 0.5MPA (provided by the buyer);(7) The main engine frequency conversion speed regulation, adopts independent electric box, hasventilation and heat exhaust function;(8) Equipped with a movable emergency stop switch box, which can be moved within a certain range;10, Document- Chinese instruction manual for the equipment;
- Chinese electrical circuit diagram of the equipment;
Chinese instruction manual for purchased parts.11, Others- Color: milky white paint
- Test machine raw paper: provided by the buyer, and the supplier is not responsible for any costs;
- Packaging: domestic packaging;
- Safety protection: All transmission parts and involved parts must have safety shields and paste
warning signs in Chinese and English;All drive rollers adopt tension sleeve structure to ensure that they will not move when starting andstopping.- Equipment configuration list
Number | Name | Brand | Remarks |
1 | Frequency converter | INVT | |
2 | Bearing | NSK,NACHI | |
3 | Electrical appliances | Omron | |
4 | Cylinder | TPM,SMC,AirTAC | |
5 | Switch | Zhentai | |
6 | Servo motor | Mitsubishi | |
7 | Motor | Jiangsheng | |
Number | Name | Quantity | Power(KW) |
1 | Main engine | 1 | 5.5 |
2 | Automatic stacking system | | 5 |
3 | Ordinary embossing unit | 1 | |
4 | Paper feeding frame | 2 | 4.4 |
5 | Outfeed conveyor | 1 | 0.18 |
6 | Vacuum pump motor | 1 | 22 |
7 | Point to point gluing machine | Optional | 11 |
4,, Guaranteed value of equipment production capacity and test acceptance
criteria:(1)Production acceptance product specifications:200m-300m(2)Finished product effect requirements: smooth section, no dust; no continuous phenomenon.(3)Guaranteed production speed: ≥600 sheets/minute. Reasons caused by defects in the raw materialsare not counted.(4)Guaranteed yield rate: ≥ 97%. Defects caused by abnormal quality of the base paper, the size ofthe finished product outside the allowable error range, and the wrong operation of the equipmentby the buyer's staff will not be counted.(5)Guaranteed production efficiency: ≥90%. Paper change time, and other reasons other than theperformance and quality of the folding machine itself lead to shutdown or standby time not included.5, Energy consumption and production capacity The main engine is 5.5 KW asynchronous motors and one gas pump is 22 kW/h. The automatic stackingsystem is 5 kW/h. The two motors on the rear frame are 4.4 kW/h. The large swing is 7.5 kW/h. The medium charter is 5.5 kW/h. The total power of one line is 50 kW/h.The production capacity is 5 tons and the length is 1400MM. 20% discount. 4 tons of paper in 8 hourstomorrow is guaranteed.Log Saw Cutter( 1 Lanes)
Technical parameter NO | project | Technical requirement |
1 | Feed length | ≤1450mm |
2 | Maximum paper cut size(width × height × length) | 105×110×250 |
3 | (width × height × length) | 60×50×85 |
4 | Minimum paper cut size(width × height × length) | Cut / 150 min |
5 | Design speed | 110-120 T / min, depending on the length |
6 | Head and tail velocity | 1 second (optional), not included in standard configuration |
7 | Transmission mode | Use servo motor system to drive the positioning and conveying of conveyor belt |
8 | Paper cutting method | Rotary rotary rotary knife movement and continuous controlled toilet paper advance |
9 | Cutter diameter | ¢610mm |
10 | Sharpening method | The cylinder pushes the grinding wheel into contact with the circular cutter to realize passive grinding, and the grinding parameters can be adjusted and controlled through the touch screen |
11 | Grinding feed | It can grind the round cutter automatically and feed the grinding wheel automatically. The parameters can be adjusted through the touch screen |
12 | Cutter head height compensation | |
| Toilet paper length adjustment | Through the panel control, the control accuracy is ± 1 mm |
14 | Perpendicularity tolerance of cut section | ±1mm |
15 | Hand towel holding device | Install a pressure band on the top of toilet paper to reduce the length error of toilet paper |
16 | Appearance of finished product | The paper surface is dirty and damaged without machine reasons, and the cut section is neat after wiping toilet paper |
17 | Motivation | Cutter self rotation motor, 2.2kW, planetary large rotary motor 2.2kW, 1:5, towel delivery servo motor 2kW, paper output motor 0.18kw, total power 6.9kw |
18 | Minimum air pressure requirement | 0.6Mpa |
19 | Gas consumption | 500L / shift |
20 | Dynamic load factor | One point one |
| transmission |
21 | power | Independent motor drive |
22 | Toilet paper input | Servo control, synchronous belt drive |
23 | Cutter rotation | Synchronous belt drive |
24 | Arm rotation | Synchronous belt drive |
25 | Toilet paper output | Synchronous belt drive |
| other |
26 | protect | The main transmission parts are protected by protective cover |
27 | peripheral | Safety door lock protection and overload protection |
Technical parameters of automatic toilet paper packaging machine NO | Project | Technical parameter |
1 | Applicable range of packaged goods | N fold toilet paper |
2 | Equipment feeding mode | ASF type automatic dual channel intelligent feeding system |
3 | Design working speed | 35 bags / min |
4 | Stable working speed | 25-30 bags / min (according to specifications) |
5 | Scope of finished products | Length: 200 mm-300 mm, width: 110 mm-250 mm, height: 60 mm-115 mm |
6 | Installation structure of equipment packaging film | Single supporting membrane of inflated axis |
7 | Maximum roll film diameter | ≤600mm |
8 | Pushing and feeding | Double propellants |
9 | Bag cutting method | Slotting type |
10 | Forming method of fork angle | Forming mould |
11 | Film rolling rectification method | Automatic rectification |
12 | Equipment size | Length 4120 mm / width 2030 mm / height 1930 mm |
13 | Equipment weight | 3600 KG |
14 | Material and form of medium bag packaging film | CPP, PE film; prefabricated bag (in the form of coil tube bag) |
15 | Power supply | 380V/50HZ |
16 | Total power of motor | 17.5 KW |
17 | Heating power | 1.2 KW |
18 | Adapt to voltage fluctuation range | +/-10% |
19 | I / O input (VDC) | 24VDC |
20 | I / O output (VDC) | 24VDC |
21 | Color and technology of the whole machine | Rice ash, electrostatic spraying and baking technology |
22 | Air pressure (MPA) | 0.5-0.7 |
23 | Gas flow rate (L / min) | Three hundred |
4, Equipment configuration list NO | Name | Famous brand | Remarks |
1 | Frequency converter | Yingweiteng | |
2 | Bearing | NSK,NACHI | |
3 | an electric appliance | OMRON | |
4 | Cylinder | TPM | |
5 | switch | Jetta | |
6 | electric machinery | Jiangsheng | |
5, Equipment delivery list NO | Name | Number of sets |
1 | Host | 1 |
2 | Gluing compound point to point | 1 |
3 | Paper feed rack | 1 |
4 | Vacuum pump motor | 1 |
5 | Cutting machine | 1 |
6 | Full automatic toilet paper packing machine | 1 |
6, Equipment capacity guarantee value and test acceptance standard:1. Production acceptance product specification: 210m * 230m
2. Product effect requirements: smooth section, no dust; no continuous tension phenomenon.
3. Guaranteed production speed: ≥ 600 sheets / min. The reasons caused by the defects of raw materials are not included.
4. Guaranteed yield: ≥ 97%. The defective products caused by the abnormal quality of base paper, the size of finished product beyond the allowable range of error, and the wrong operation of equipment by the staff of the Demander shall not be included.
5. Guaranteed production efficiency: ≥ 90%. The paper change time and other non folding machine's own performance and quality causes the shutdown or standby time are not included.
8, Documents1. Chinese operation manual of the equipment;
2. Equipment Chinese electrical circuit diagram;
Chinese operation manual of purchased parts.
9, Others1. Color: milky white paint,
2. Test paper: provided by the demander, the supplier is not responsible for any cost;
3. Packaging: domestic packaging
4. Safety protection: all transmission parts and involved parts must be equipped with safety shields and pasted with warning signs in Chinese and English;
All drive rolls are of tension sleeve structure to ensure no movement during startup and shutdown.
- frequently asked questions
- What is the most convenient way for you to talk about orders?
A. We suggest talking via email. You can leave a message here first, and then we can start our email chat. In addition, you can talk faster via wechat, Skype or phone.
2q, price?
A. We are glad to quote you, please check with us! We will offer you a competitive price.
3. Q. What can I get from these machines?
A. From these machines, you can get a complete set of 3-piece disposable masks. If you sell, you will, too
Need packing machine (please check our products). If it is used for medical purposes, you also need disinfection equipment (please check it in our products).
Q: what is the working voltage of these machines?
A. It's up to you. We will adjust the voltage according to your requirements. Please inform us in advance
Production.
How many workers does this machine need?
A. This is a fully automatic machine. You just need a worker to change the material and pick up the mask
Packaging (if there is a packaging machine, workers do not need to pack masks, masks can be cleaner).
By the way, we also have semi-automatic mask machines. If the cost of workers in your country is not high, we
It is highly recommended that you get to know them with us.
How do you pack the machine? And delivery?
A. We will pack a machine in a wooden box
We can send it by sea or by air. We have long-term cooperation and professional freight forwarder to deal with it
Well, you don't have to worry about the shipment.
Can you guarantee that I can use these machines normally?
A sure. All the machines have been debugged before we pack. We use a piece of wood to build a machine
Cases. After receiving, you only need to connect all machines and plug in the power supply, and the machine will
start-up.
Do you have anything else besides plate making machine?
A. Yes! We can also supply materials, we can supply all kinds of materials, masks, non-woven fabrics, fused brown
Fabric, earrings, earrings.....
I want to build a factory in our country. What can you do?
A. Congratulations! We can supply you with non-woven materials
Machines such as melt brown fabric machine, non-woven machine, plate making machine....
What can you do when your machine breaks down?
A. I'm sorry to hear that. This is rare. But no problem. We can send a professional worker
Go to your country with a person to repair the machine. oh dear... It's time for covid-19, but no problem. We can send you a technical document to fix it. We will also be in
Machine, you can connect the computer to the machine, we can operate it remotely.