Basic Info.
Application
Face Mask Production
Certification
CE, National High-Tech Enterprise Certificate
Customized
Non-Customized
Transport Package
Export Standard Packing
Specification
13000*3600*2400MM
Product Description
GE-DM-1L: 1 BLANK MACHINE + 1 EAR LOOP WELDING MACHINE (+ 1 MASK PACKING MACHINE)
GE-DM-2L: 1 BLANK MACHINE + 2 EAR LOOP WELDING MACHINES (+ 2 MASK PACKING MACHINES)
GE-DM-3L: 1 BLANK MACHINE + 3 EAR LOOP WELDING MACHINES (+ 3 MASK PACKING MACHINE)
(ALL OF OUR MASK MACHINES HAVE BEEN APPROVED BY CE)
GE-DM-3L: 1 BLANK MACHINE + 3 EAR LOOP WELDING MACHINES
Equipment name: GE-KZ1000 servo driven plane mask production line
Main parameters
1,Product size: adult (175x95)
2,Product structure: Outer non-woven fabric, nose beam strip, melt blown non-woven fabric, elastic non-woven fabric, inner non-woven fabric
3,Produce speed: 1000 pcs/min
4,Stable production speed: more than 500 pcs/min
5,Center distance of production line: the distance between the material center line of the product and the rack mounting panel is 200mm;
6,Product yield: ≥ 97% ( exclude secondary waste products caused by material receiving and material joint)
7,Power on rate: ≥ 85%
8,Power supply: 380V 50Hz
9,Installed capacity: 45KW (exclude air compressor) (for reference only)
10,Electrical supply: 380V ± 5%, 50Hz three-phase four wire + ground wire
11,Air supply pressure: 0.6-0.7mpa (the Demander shall prepare the air supply by himself)
12,Machine size (length × width × height) 13m × 3.6m × 2.4m (exclude conveyor)
13,Machine direction: from right to left
14, Machine color: RA1013
Basic configuration
1,Reasonable and firm square steel frame, the processed panel is 20 mm thick, the fixed frame is made of 50 mm solid square steel, the base frame is made of 150 mm × 150 mm square steel, and the rear transmission box is widened to 800 mm, for maintaining conveniently, set with maintenance access. Square steel frame with foot pedal.
2,Outer non-woven fabric supply
1) Air expansion shaft material rack, independent frequency conversion uncoiling of axis A and B, controled by constant tension
2) Zero speed material changing
3) Automatic rejection of defective products
4) Material intermediate joint detection, automatic waste removal
5) Equipped with an automatic deviation correction (1) 250mm x 1
3,For the nose bridge bar slitting mechanism, the nose bridge bar needs to use the large roll with own material tray, passive uncoiler, and servo control of the active wheel feeding.
4,Melt blown non-woven fabric supply
1) Air expansion shaft material rack, independent frequency conversion uncoiling of axis A and B, controled by constant tension
2) Zero speed material changing
3) Automatic rejection of defective products
4) Material intermediate joint detection, automatic waste removal
5) Equipped with an automatic deviation correction (2) 250mm x1
5,Outer non-woven fabric supply
1) Air expansion shaft material rack, independent frequency conversion uncoiling of axis A and B, controled by constant tension
2) Zero speed material changing
3) Automatic rejection of defective products
4) Material intermediate joint detection, automatic waste removal
5) Equipped with an automatic deviation correction (3) 250mm x1
6,Compound sealing and embossing 1#(side sealing)
7,Compound sealing and embossing 2#(horizontal sealing)
8,Ear belt non-woven fabric supply
1) Air expansion shaft material rack, independent frequency conversion uncoiling of axis A and B, controled by constant tension
2) Zero speed material changing
3) Automatic rejection of defective products
4) Material intermediate joint detection, automatic waste removal
5) Equipped with an automatic deviation correction (4) 250mm
6) After the ear belt is folded, it will be fixed by dotting and then cut into square pieces through the cutting mechanism and fixed to the mask body with special hot-melt adhesive. Reinforcement of pressure points at four corners
7) Equipped with an automatic deviation correction (5) 250mm x1 after the ear belt is folded
9,Product cut-off mechanism
1)The mechanism is of cutter box type, equipped with manual phase adjustment function, can adjust the phase
2)Equipped with tool lubrication device
3)The blade is of high-speed steel insert structure.
4)The assembly is equipped with automatic oiling and felt cleaning functions.
10,The side of transmission is equipped with safety cable and maintenance lamp
11,Installing lighting above the protective frame on the operation side
12,Configure the rear safety protection door and stick on the safety warning line.
13,Electrical control system
14,Drive system features:
1) Start function, single button sequential start, reduce power grid Impact
2) Servo control is adopted for phase shaft drive and conveying drive of the whole production line
3) The production line can not be started if the fan is not turning on and the air pressure is low, and the above functions can be shielded, for the convenience of empty machine debugging
4) Widening of synchronous belt with large force
15,Other configuration features:
1) Centralized pipeline air distribution, integrated suction trough, ensuring that the flat belt does not deviate, the two sides can be callback, easy to operate
2) The main swivel is equipped with safety protection plate, and all cutting tools are lubricated up and down
3) The knife rest side plate is integrated to ensure that the slide block is parallel, the overall rigidity is strengthened, and the accuracy is improved. It is made of 45# steel, and the thickness of the inner and outer side plates is more than 35mm.
4) Centrifugal fan is used for negative pressure transmission of the whole machine, and independent oxygen pump is used for short cut adsorption (with dust filtration)
5) Both ends of the main air inlet pipe shall be supplied with air; the air pipe shall be delivered in a centralized manner by a quick connector, and the required branch pipe shall be connected at the nearest place, and the pipe shall be arranged in order
6) All wires shall be installed in trunking and arranged in order
16,Heating system:
1) The introduction of power supply and the extraction of temperature signal are completed by mercury collector ring
2) The heating element of heating swivel adopts electric heating tube
3) The heating swivel is pressurized by air cylinder. All heating swivel will be lifted automatically when the machine is stopped. And it will reset automatically when the machine is started, and can be controlled independently and manually.
17,Electrical part features:
1) PLC programmable control system
2) Operating man-machine interface(color) by touch screen, can realize man-machine dialogue, parameter setting on the screen, display and view fault or modify data
3) The outer non-woven fabric, melt blown non-woven fabric, elastic non-woven fabric and inner non-woven fabric all adopt A and B axis independent frequency conversion uncoiling, controled by constant tension, zero speed splicing, acceleration and deceleration and stable uncoiling during splicing. The splicing speed can be set on the operation screen respectively. The coiling diameter of raw material splicing can be precisely adjusted to save raw materials
4) The sensor adopts proximity switch, photoelectric switch and encoder
5) Warning light, automatic alarm function of ring tone, power on indicator light installed at the obvious part on the top of the equipment.
6) When the material is changed, the position of the joint is memorized automatically and the waste is discharged automatically.
7) At the position where the waste is excluded, the waste is automatically excluded, and the number of rows is 1-3 pieces, which can be adjusted.
8)Emergency stop switches are installed in many places on the operation side, and safety wire is installed on the transmission side
9)PLC component electric cabinet helps equipment can also operate well in outdoor high temperature.
18,Cooperation with rubber machine:
1) Glue spraying station: ear belt non-woven
2) Cooperating with hot melt glue machine, it can realize automatic gluing, stop automatically when shutdown, and it can realize manual control
3) Install baffle under all glue spraying stations
4) Glue spraying controller is controlled by PLC
5) Lighting lamp is installed at glue spraying place (safety voltage: 24V)
Address:
No. 6, Dongfu 2nd Street, Shawan Town, Panyu District, Guangzhou, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Guangzhou Explore Technology Co., Ltd. (hereinafter abbreviated as "GE") is a joint-stock technology enterprise integrating R & D, manufacturing, sales and after sale service etc. It was founded by the legal representative of Guangzhou Jingjing Mechanical Equipment Co., Ltd. (http://getc20191108.en.made-in-china.com), and the legal representative of Guangdong Huasheng Industry Co., Ltd. And the former sales director of Sheer Machinery (Foshan) Co., Ltd. (a wholly-owned subsidiary of Kö Rber group, AG) modern enterprise. The company is headquartered in Shawan Town, Panyu District, Guangzhou City, Guangdong Province, China.
GE is the world′s leading solution provider of post-processing production technology in the field of tissue paper and its equipment, N95 mask machines and disposable 3 ply medical mask production lines etc, focusing on the technical solution field of tissue paper, non-woven fabric, toilet roll paper, paper handkerchief cutting and processing equipment, as well as the sales and services of finished tissue paper and auxiliary material products. GE has 65 employees, with more than 5000 square meters of production workshop, 8 professional sales team and 33 part-time sales staff.
The company has established a complete sales network system in China, with sales outlets in East China, South China, West China, North China and central China. The company has established good cooperative relationship with tens of thousands of paper companies and more than 3000 paper distribution companies in China.
GE has explored to build an overall solution advantage from technology to production in the field of paper for daily use, providing competitive solutions, products and services for domestic and foreign paper production enterprises in terms of equipment technology selection, equipment finalization and production mode. The company adheres to the enterprise development concept of "exploring cutting-edge technology, casting world quality; Continuous innovation; Resource integration, open cooperation"